Background: This is a more general presentation of “Variation: OEE’s Silent Partner” published on January 31, 2011. In a perfect world we can produce quality parts at rate, on time, every time. In reality, however, all aspects of our processes are subject to variation that affects each factor of Overall Equipment Effectiveness: Availability, Performance, and Quality. Our ability to effectively […]
- Advanced Lean Manufacturing
- Availability
- Performance
- Problem Solving
- Process Control and OEE
- Quality
OEE in an imperfect world
- Advanced Lean Manufacturing
- Availability
- Contingency Planning
- Eliminate Waste
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- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Process Control and OEE
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OEE: The Means to an End – Differentiation Where It Matters Most
Does your organization focus on results or the means to achieve them? Do you know when you’re having a good day? Are your processes improving? The reality is that too many opportunities are missed by simply focusing on results alone. As we have discussed in many of our posts on problem solving and continuous improvement, the actions you take now […]
OEE: Planned Downtime and Availability
As a core metric, Overall Equipment Effectiveness or OEE has been adopted by many companies to improve operations and optimize the capacity of existing equipment. Having completed several on site assessments over the past few months we have learned that almost all organizations are measuring performance and quality in real-time, however, the availability component of OEE is still a mystery […]
- Advanced Lean Manufacturing
- Availability
- Collaboration
- Eliminate Waste
- Performance
- Standardized Work
- Training
Flawless Execution – “This Is It” – Practice Makes Perfect
We are often encouraged to look beyond our own business models to expand our horizons or to simply gain a different perspective. Music is one of my personal areas of interest in the outside world and I have learned to appreciate and value the many genres of music that exist today. As a lead guitar player for a number of […]
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- APQP
- Availability
- Capacity
- Eliminate Waste
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- Process Control and OEE
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Contingency Planning For Lean Operations (II)
Contingency Planning For Lean Operations – Part II Putting together a contingency plan can be quite challenging when you consider all the things that could go wrong at any given point in time. Contingency plans should not only be restricted to “things gone wrong” and are not limited to operations or process specific events. All aspects of an operation are prone to […]
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- Availability
- Capacity
- Cost Control
- Customer Service
- Eliminate Waste
- Lean
- Lean Metrics
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- Process Control and OEE
- Quality
- Terminology
- Training
Contingency Planning For Lean Operations – Part I
Contingency Planning For Lean Operations – Part I Lean operations are driven by effective planning and efficient execution of core activities to ensure optimal performance is achieved and sustained. The very nature of lean requires extreme attention to detail through all phases of planning and execution. Upstream operations simply cannot tolerate any disruptions in product supply or process flow without the risk of […]
- Advanced Lean Manufacturing
- Availability
- Capacity
- Eliminate Waste
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- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Process Control and OEE
- Training
Going DEEP with OEE
Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment availability occurs many times. Unfortunately, we find that sometimes these very same machines are idle during the week. A detailed […]
- Advanced Lean Manufacturing
- Availability
- Capacity
- Cost Control
- FREE Downloads
- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Problem Solving
- Quality Factor
- Root Cause Analysis
- Training
OEE For Manufacturing
We are often asked what companies (or types of companies) are using OEE as part of their daily operations. While our focus has been primarily in the automotive industry, we are highly encouraged by the level of integration deployed in the Semiconductor Industry. We have found an excellent article that describes how OEE among other metrics is being used to […]
- Advanced Lean Manufacturing
- Availability
- Capacity
- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Process Control and OEE
- Training
OEE for Batch Processes
We recently received an e-mail regarding OEE calculations for batch processes and more specifically the effect on down stream equipment that is directly dependent (perhaps integrated) on the batch process. While the inquiry was specifically related to the printing industry, batch processing is found throughout manufacturing. Our more recent experiences pertain to heat treating operations where parts are loaded into […]
- Advanced Lean Manufacturing
- Availability
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Performance
- Process Control and OEE
Benchmarking OEE
Benchmarking Systems: We have learned that an industry standard or definition for Overall Equipment Effectiveness (OEE) has been adopted by the Semi Conductor Industry and also confirms our approach to calculating and using OEE and other related metrics. The SEMI standards of interest are as follows: SEMI E10: Definition and Measurement of Equipment Reliability, Availability, and Maintainability. SEMI E35: Guide to Calculate Cost of Ownership […]