Does anyone actually look at their daily equipment availability? Instead of using TEEP that is typically based on calendarized availability, looking at the Daily Equipment Effectiveness Performance of your operation may provide some interesting insights. Working overtime due to material or equipment availability occurs many times.  Unfortunately, we find that sometimes these very same machines are idle during the week. A detailed […]
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- Availability
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- Eliminate Waste
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Going DEEP with OEE
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OEE For Manufacturing
We are often asked what companies (or types of companies) are using OEE as part of their daily operations. While our focus has been primarily in the automotive industry, we are highly encouraged by the level of integration deployed in the Semiconductor Industry. We have found an excellent article that describes how OEE among other metrics is being used to […]
- Advanced Lean Manufacturing
- Availability
- Capacity
- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Process Control and OEE
- Training
OEE for Batch Processes
We recently received an e-mail regarding OEE calculations for batch processes and more specifically the effect on down stream equipment that is directly dependent (perhaps integrated) on the batch process. While the inquiry was specifically related to the printing industry, batch processing is found throughout manufacturing. Our more recent experiences pertain to heat treating operations where parts are loaded into […]
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Welcome to LeanExecution!
Welcome! If you are a first time visitor interested in getting started with Overall Equipment Effectiveness (OEE), click here to access our very first post “OEE – Overall Equipment Effectiveness“. We have presented many articles featuring OEE (Overall Equipment Effectiveness), Lean Thinking, and related topics. Our latest posts appear immediately following this welcome message.  You can also use the sidebar widgets to select […]
OEE Training – Online
Getting Started Online Training is more rampant now than ever. If you want to learn about OEE and how to calculate it correctly then we have all the information you need right here. Simply click on the categories of interest to you and research your specific topic or Click Here to get started. This is the first article that got us started in November of 2008. […]
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OEE Integration – Where do We Measure OEE? – Part I
OEE Integration Part IX – Where do we measure OEE? Our recent posts have included numerous examples to calculate OEE correctly. We also discussed integration of OEE as an effective metric for managing your processes and ultimately how to analyze and use the data to improve your profitability. We spent little time discussing where this measurement should occur.  OEE can […]
- Advanced Lean Manufacturing
- APQP
- Availability
- Capacity
- Eliminate Waste
- FREE Downloads
- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Process Control and OEE
- Quality
- Root Cause Analysis
- Training
Availability and OEE
What is Availability? In its simplest form, availability measures the uptime of a machine or process against the planned production time. As one of the factors of Overall Equipment Efficiency (OEE), Availability is expressed as a percentage. The uptime is calculated by taking the difference between the planned production time and total duration of the downtime events that occurred during the planned production period. We […]
- Availability
- Capacity
- Eliminate Waste
- FREE Downloads
- Lean
- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Quality
- Root Cause Analysis
- Training
- Trouble Shooting
- Uncategorized
Variance, Waste, and OEE
Variance is Waste. Variation and OEE are complementary metrics that need to be considered together.
- Advanced Lean Manufacturing
- Availability
- Eliminate Waste
- FREE Downloads
- Lean
- Lean Metrics
- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Quality
- Quality Factor
- Root Cause Analysis
- Training
- Trouble Shooting
Problem Solving with OEE – Measuring Success
OEE in Perspective As mentioned in our previous posts, OEE is a terrific metric for measuring and monitoring ongoing performance in your operation. However, like many metrics, it can become the focus rather than the gage of performance it is intended to be. The objective of measuring OEE is to identify opportunities where improvements can be made or to determine whether the changes to your […]
- Advanced Lean Manufacturing
- Availability
- FREE Downloads
- Lean
- OEE: Overall Equipment Efficiency
- Performance
- Problem Solving
- Quality
- Quality Factor
- Training
OEE for Multiple Parts – Single Machine (Multipart Processes)
How to Calculate OEE for Single Machine and Multiple Parts. Flexible manufacturing provides the advantage of producing many different parts on the same piece of equipment. The same is true for processes such as stamping presses, molding machines, or machining operations. The first question most often asked is, “How do we calculate OEE for a piece of equipment that is capable of manufacturing multiple […]
